Checked by Magnus C. Eriksson, Suresh R. Kapadia and Chris H. Senanayake
1. Procedure
A.
5-Oxo-5,6-dihydro-2H-pyran (2). To a clean and dry 3-L four-necked flask equipped with an overhead mechanical stirrer and a PTFE-coated temperature probe,
furfuryl alcohol (
1) (140 g, 1.40 moles, 1.05 equiv) and 1.2 L of
dichloromethane are added using medium stirring rate under ambient atmosphere (
Note 1). The third neck of the flask is fitted with an inlet adapter with a piece of tubing attached to a bubbler. The fourth neck is sealed with a glass stopper. The flask is cooled to 0-5 °C, then charged with
meta-chloroperoxybenzoic acid (315 g, 1.36 moles, actual potency 74.7 w%) in five equal portions through the fourth neck, maintaining the internal temperature between 0 and 10 °C (
Note 2). Once the addition of oxidant is complete, the heterogeneous mixture is warmed to room temperature by removing the ice bath and stirred at ambient temperature for 1 h (Notes
3 and
4). The reaction is subsequently cooled to 0-5 °C, and the reaction by-product, solid
meta-chlorobenzoic acid is removed by filtration using a 150 mm Büchner funnel equipped with a Whatman grade 1 filter paper. The solids are washed with pre-cooled (0 °C)
dichloromethane (250 mL) (
Note 5). The combined filtrate is transferred to a 2 L flask, and one-half of the
dichloromethane is removed under reduced pressure (250-350 mmHg) on a rotary evaporator at 30 °C bath temperature.
Isopropyl alcohol (450 mL) is added to this solution and the distillation is continued, using vacuum as low as 30 mmHg, until the volume of the solution reached 300 mL (
Note 6). After verifying the final volume with a graduated cylinder, the solution is transferred back to the clean 3-L round-bottomed flask. Using an addition funnel
heptane (300 mL) is added over 15 min under moderate agitation (
Note 7). Once the product crystals appear, the solution is stirred for 30 min, followed by addition of
heptane (600 mL) over 15 min. The slurry is cooled to 0-5 °C, aged for 1 h, and then placed in a 0-5 °C refrigerator overnight (
Note 8).
The cold slurry is filtered using a 125 mm Büchner funnel equipped with a Whatman grade 1 filter paper, and the solids are subsequently washed with pre-cooled (0 °C) 3:1 heptane:isopropyl alcohol mixture (150 mL), followed by
heptane (150 mL). The solid is dried on the filter for 1 h using vacuum, after which
5-oxo-5,6-dihydro-2H-pyran (
2) 96-98 g, 62-63%) is isolated as a light yellow solid (
Note 9).
2. Notes
1.
3-Chloroperoxybenzoic acid, 77%;
dichloromethane, Chromasolv for HPLC; 2-propanol, Chromasolv plus for HPLC;
t-amyl alcohol, ReagentPlus 99%;
4-dimethylamino pyridine, ReagentPlus 99% were purchased from Sigma-Aldrich.
furfuryl alcohol 98%, was purchased from Alfa Aesar;
n-heptane, Ultra-resi analyzed, and toluene, Baker analyzed for HPLC were purchased from JT Baker;
benzoic anhydride, 98% was purchased from Acros. Lipase MY was purchased from Meito-Sangyo Co, Japan. All chemicals were used as received.
2. Detailed safety studies of this reaction have been conducted to show the Achmatowitz rearrangement with
mCPBA to be a dose-controlled exotherm. To avoid unreacted peroxides in the subsequent distillation,
furfuryl alcohol should be used in slight excess. The checkers found that the addition of
mCPBA takes about 3 h on this scale.
3. The reaction can be monitored by thin layer chromatography (TLC) with EMD 60 F
254 pre-coated silica gel plates. The plates were eluted with a 1:1 mixture of hexanes and ethyl acetate;
furfuryl alcohol (
1) (R
f = 0.6), lactol
2 (R
f = 0.3) and benzoate
3 (R
f = 0.9) can all be visualized using potassium permanganate stain prepared using 1.5 g of potassium permanganate and 10 g potassium carbonate dissolved in 200 mL water and 1.25 mL of 10 weight% of NaOH solution.
4. Conversion for all three steps can be determined by HPLC on a Imtakt Cadenza CD-C18 3 µM, 4.6 x 75 mm column using 0.05% TFA in CH
3 CN:water (5:95) as solvent A and 0.05% TFA in CH
3CN:water (95:5) as solvent B. The 10 min gradient started with B = 0% and became 100% at 8 min. The wavelength of detection was 220 nm and the flow rate was 1 mL/min. Using this method,
furfuryl alcohol (
1) elutes at 3.23 min, lactol
2 elutes at 1.69 min, and benzoate
3 elutes at 6.72 min. Using this HPLC analysis, the oxidation reaction typically achieves 90-93% conversion per
furfuryl alcohol.
5. The cake has a tendency to compress and form cracks during the filtration. For an effective cake wash, the solids need to be leveled with a spatula to avoid channeling. The filtration removes about 80% of the
3-chlorobenzoic acid.
6. Low
dichloromethane and water contents are critical for good recovery of
2. The main source of water contamination for this reaction is the wet
mCPBA that can contain up to 20% water. Both
dichloromethane and
isopropyl alcohol can azeotrope water. In our experience, adding 450 mL isopropanol per 140 g of
furfuryl alcohol has consistently provided a sufficiently dry solution, measured to be less than 1 weight % water based on Karl-Fisher titration.
7. After
heptane addition, the product can oil out, but continued stirring leads to crystallization. The addition of seed crystals ensures crystallization. Seed crystals can be generated by transferring a small portion of the reaction solution to a disposable vial, scratching the glass with a metal spatula, then placing the contents under high flow of nitrogen.
8. In general, lactol
2 is the least stable of all compounds produced in this sequence. To ensure good quality
2, the oxidation and the crystallization should be performed on the same day and the internal temperature should not be allowed to go above 30 °C during evaporation. The checkers found that the isolated yield was only slightly lower (59%) if the filtered
<< class="chemname">dichloromethane solution was stored in the refrigerator overnight before concentration, crystallization and isolation of
2.
9. Lactol
2 exhibits the following properties:
1H NMR
pdf(500 MHz, CDCl
3) δ: 4.14 (d,
J = 17.0 Hz, 1 H), 4.36 (d,
J = 5.7 Hz, 1 H), 4.57 (d,
J = 17.0 Hz, 1 H), 5.63 (dd,
J = 5.2, 3.0 Hz, 1 H), 6.17 (d,
J = 10.4 Hz, 1 H), 6.98 (dd,
J = 10.4, 3.0 Hz, 1 H);
13C NMR
pdf(125 MHz, CDCl
3) δ: 66.7, 88.3, 127.9, 146.6, 195.3. IR (film): 3308, 1663, 1624, 1278, 1090, 1008, 980, 847, 686 cm
-1. Anal. calcd. for C
5H
6O
3: C, 52.63; H, 5.30; found C, 52.66; H, 5.31. HRMS (ESI+): [M+H] calculated: 115.0390, measured: 115.0380. mp 58-60 °C. This product should be stored at or below 5 °C.
10.
tert-Butanol can also be used as the solvent to give a similar (67-70%) yield of
3. Once the reagents were added, no freezing of the
tert-butanol has been observed even after holding the temperature of the reaction mixture at 0 °C.
11. Safety studies have been conducted on this transformation and have revealed that a mild exotherm occurs at the onset of the reaction. This exotherm, however, is offset by the mild endotherm associated with the dissolution of the
benzoic anhydride. The internal temperature decreased to 15-16 °C following the
benzoic anhydride addition and then rose to 25-26 °C within 10-15 min after the DMAP addition.
12. Using the HPLC method outlined in Note 4 for analysis, >95% conversion of
2 to
3 based on area percent has consistently been observed after 1 h reaction time.
13. Over the course of the reaction, the DMAP also decomposes the final product, turning the solution or slurry to a darker red color. If product crystals do not appear spontaneously within 30 min of the 1 h hold, seeding should be attempted to ensure high product quality. Seed crystals can be generated by the same procedure outlined in
Note 7.
14. Water should only be added after the slurry was formed. Even though the slurry is more stable with water, it should still be filtered the same day.
15. Benzoate
3 exhibits the following properties:
1H NMR
pdf(500 MHz, CDCl
3) δ: 4.29 (d,
J = 17.0 Hz, 1 H), 4.61 (d,
J = 17.0 Hz, 1 H), 6.34 (d,
J = 10.4 Hz, 1 H), 6.75 (d,
J = 3.6 Hz, 1 H), 7.06 (dd,
J = 10.4, 3.6 Hz, 1 H), 7.47 (t,
J = 7.8, 2 H), 7.61 (t,
J = 7.5 Hz, 1 H), 8.06 (dd,
J = 8.0, 1.0 Hz, 2 H);
13C NMR
pdf(126 MHz, CDCl
3) δ: 67.70, 87.38, 128.80, 129.16, 129.21, 130.13, 134.00, 142.50, 165.22, 193.59. IR (film): 2930, 2856, 1683, 1261, 1089, 1067, 914, 704 cm
-1. Anal. calcd. For C
12H
10O
4: C, 66.05; H, 4.61; C, 66.25; H, 4.53; mp 77-79 °C; HRMS (ESI+): [M+H] calculated: 219.065, measured: 219.063. Please store this chemical at or below 5 °C.
16. Polish filtration of the reddish insolubles is critical to avoid premature degradation of the enzyme. If insolubles are still present after the first filtration, the filtration should be repeated until a transparent solution is achieved.
17. Lipases (CAS# 9001-62-1) belong to the hydrolase class of enzymes, acting on ester bonds to catalyze the hydrolysis of fats to fatty acids and glycerol. Lipase MY is a commercial lipase enzyme product obtained from
Candida rugosa and supplied by Meito-Sangyo Company, Japan. In addition to Lipase MY, we found the reaction to be catalyzed similarly by various
Candida rugosa lipase products, e.g.
Candida rugosa lipases L1754 and 62316 from Sigma-Aldrich, Lipase OF from Meito-Sangyo, Lipase AY from Amano. The conditions described here are optimum for Lipase MY with an activity of 30,000 u/g. The optimum conditions are different for other
Candida rugosa lipase products. The checkers used Lipase MY from Meito-Sangyo Company, Japan with an activity of 30,000 u/g, about 45% of the strength of the submitters batch (66,700 u/g) from the same company. With the same weight amount of lipase, the reaction time had to be approximately doubled to achieve the same outcome as the submitted protocol.
18. The optimal amount of water for this reaction was found to be between 50-100 weight% compared to the enzyme. The amount of water added to the reaction was optimized; less water led to a lower rate and higher water amounts agglomerated the enzyme in toluene, shutting down the reactivity.
19. Enantiomeric excess (ee) was determined on Chiralpak AD-3R 3 µM 4.6 x 150 mm column using 0.05% TFA in CH
3CN:water (5:95) as solvent A and 0.05% TFA in CH
3CN:water (95:5) as solvent B. The 30 min gradient started with B = 10%, became 10% at 5 min, 25% at 10 min, 50% at 15 min and 100% at 20 min. The wavelength of detection was 220 nm and the flow rate was 1 mL/min. The desired
S-enantiomer elutes at 18.3 min and the
R-enantiomer elutes at 20.2 min. At 3 h, chiral HPLC typically indicates >95%ee in the crude solution when Lipase MY with 66,700 u/g is used. By the checkers, the same outcome, >95%ee, was achieved after 6 h with Lipase MY with 30,000 u/g .
20. It is critical to stop the enzyme-catalyzed transesterification reaction immediately after the ee of remaining
S-enantiomer (
4) reached the desired level (95%ee) to obtain the highest yield. Lipase MY is very selective, but not absolutely specific and transesterifies the
S-enantiomer at a much lower rate than
R-enantiomer. Removal of the enzyme by filtration stops this undesired reaction.
21. In all crystallization procedures examined, the enantioselectivity of product
4 is increased during crystallization. The color of the final crystals can be correlated to step 2 benzoylation; if proper seeding is performed, which results in a lighter color of
2, the color carried through to step 3 is also less dark.
22. Benzoate
4 exhibits the same properties as benzoate
3 (
Note 15). The optical rotation of the final product was determined to be [a]
D = +252 (C = 2.0, CHCl
3). The product should be stored at or below 5 °C.
3. Discussion
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