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Org. Synth. 1953, 33, 15
DOI: 10.15227/orgsyn.033.0015
BUTYRCHLORAL
[Butyraldehyde, 2,2,3-trichloro-]
Submitted by Gus A. Ropp, W. E. Craig, and Vernon Raaen1.
Checked by T. L. Cairns and H. N. Cripps.
1. Procedure
Crotnaldehyde (Note 1) (70 g., 1 mole) and 300 ml. of water are stirred with a glass-enclosed bar magnet while chlorine gas is passed in from a cylinder. The reaction vessel, equipped with a water-cooled reflux condenser, is cooled in an ice bath to maintain the temperature at about 10°, and the introduction of chlorine is continued for about 2 hours until the temperature does not rise rapidly when the bath is removed. At this point, the total weight increase is 70–80 g. and the upper oil layer has been converted entirely to a lower layer of viscous white oil. The reaction mixture is heated for 30 minutes at reflux temperature with slow stirring to dehydrate the chlorohydrin. The light-brown oil layer is extracted with chloroform, and the extract (Note 2) is washed twice with water and dried thoroughly over anhydrous magnesium sulfate in the refrigerator. The dry solution is filtered into a thoroughly dried flask (Note 3) equipped with a thermometer, a reflux condenser, and a bubbler tube for the introduction of dry chlorine. Over a period of 2.5 hours, chlorine, passed first through a drying tube filled with Drierite, is introduced. The temperature in the reaction mixture is kept at 0° to 10° by an ice bath, and chlorination is continued until the weight increase indicates that 1 mole of chlorine has been added. The reaction mixture is stirred for 1 hour longer in the ice bath. Then dry carbon dioxide (or nitrogen) is bubbled through the solution at room temperature to remove excess chlorine. The reaction vessel is fitted to a dry 20-mm. by 12-in. Vigreux column wrapped with glass-wool insulation and equipped with a vacuum-jacketed, total take-off-type still head and a water-cooled condenser. The receiver is a dry tared flask with side arm leading to a manometer and, through a Drierite-filled U-tube, to a water pump. Dry carbon dioxide is passed through the still pot during the distillation. The chloroform is distilled (Note 4) at atmospheric pressure. The pressure is then decreased, and the pale yellow butyrchloral is distilled. The yield is 91–93 g. (52–53%); b.p. 57–60°/23 mm.; n25D = 1.4712–1.4740. The oil has a persistent and characteristic but not unpleasant odor (Note 5).
2. Notes
1. Best yields were obtained from Eastman's best grade crotonaldehyde which had been distilled immediately before use.
2. When this extract is dried and distilled, a high yield of α-chlorocrotonaldehyde, b.p. 147–148°, is obtained. This aldehyde is a powerful lachrymator.
3. Care is necessary to ensure absolute dryness of all glassware in which butyrchloral is contained since the aldehyde quickly forms a solid, insoluble hydrate.
4. If only a moderately pure sample of butyrchloral is needed as a reaction intermediate, the concentrate remaining after evaporation of the chloroform may be used.
5. For best yields, the entire series of reactions should be completed within 1 or 2 days. Distillation at higher pressures tends to cause some decomposition. Analysis of the product showed % Cl, 60.40, 60.64 (calculated % Cl, 60.63).
3. Discussion
Butyrchloral has been prepared by chlorination of acetaldehyde2 and paraldehyde.3 Butyrchloral hydrate has been prepared by treatment of α,β-dichlorobutyraldehyde with chlorine and water.4 Butyrchloral has also been prepared5 by treatment of crotonaldehyde with hydrogen chloride followed by chlorination. Brown and Plump have used a procedure similar to the one described here.4

References and Notes
  1. Oak Ridge National Laboratory, Oak Ridge, Tennessee.
  2. Kraemer and Pinner, Ber., 3, 383 (1870).
  3. Reicheneder and Zoebelein, Ger. pat. 814,594 [C. A., 52, 1204 (1958)].
  4. Brown and Plump (to Pennsylvania Salt Manufacturing Company), U. S. pat. 2,351,000 (1944) [Brit. pat. 576,435 (1946)].
  5. High (to Udylite Corporation), U. S. pat. 2,280,290 (1942).

Appendix
Chemical Abstracts Nomenclature (Collective Index Number);
(Registry Number)

Butyrchloral

Crotnaldehyde

Butyrchloral hydrate

acetaldehyde (75-07-0)

hydrogen chloride (7647-01-0)

chloroform (67-66-3)

nitrogen (7727-37-9)

carbon dioxide (124-38-9)

chlorine (7782-50-5)

magnesium sulfate (7487-88-9)

crotonaldehyde (123-73-9)

Butyraldehyde, 2,2,3-trichloro- (76-36-8)

α-chlorocrotonaldehyde (53175-28-3)

α,β-dichlorobutyraldehyde

paraldehyde (123-53-7)