Checked by Richard K. Jackson III and John L. Wood
1. Procedure (Note 1)
A.
2-(Chloromethyl)-5-hydroxy-4H-pyran-4-one. (2). An oven-dried 1000 mL, 24/40 three-necked, round-bottomed flask is charged with a 4-cm oval Teflon-coated stir bar. Kojic acid (
1, 50.0 g, 0.352 mol, 1 equiv) (
Note 2) is then added to the flask through a glass powder funnel on the middle neck. A thermometer with adaptor is connected to the left neck and a gas-adaptor connecting to a
HCl scrubber is attached to the right neck (
Note 3). The solid is then stirred at 400 rpm for 10 min. The glass powder funnel is removed and replaced by a 250 mL addition funnel topped with a septum (Figure 1A).
Thionyl chloride (205 mL, 2.81 mol, 8 equiv) (
Note 4) is added by plastic syringe to the addition funnel and then added dropwise to the round-bottomed flask over the course of 1 h. During the first 45 min of
thionyl chloride addition, gaseous sulfur dioxide and
HCl are generated; after addition is complete, the internal temperature is 35 °C. The reaction is stirred for an additional 1 h at room temperature (23 °C). After this time TLC analysis indicates the reaction is complete (Figure 1B) (
Note 5). The resultant heterogeneous reaction mixture is vacuum filtered through a 10.5-cm diameter Büchner funnel lined with a 90 mm Whatman qualitative filter paper. The filtrate is collected in a 500 mL filter flask and the light yellow product is washed with chilled
hexanes (0 °C) (2 x 100 mL) (Notes
6 and
7) to obtain an off-white/yellow solid (Figure 1C).
Figure 1.A) Reaction setup for step A; B) TLC analysis of compound 2 after 1 h; C) Recrystallization setup
The solid is transferred through a glass powder funnel to a 2 L Erlenmeyer flask equipped with a 4-cm oval Teflon-coated stir bar.
Chloroform (1.5 L) (
Note 8) is added to the Erlenmeyer flask and the resultant heterogeneous mixture is stirred at 800 rpm and heated to reflux (61 °C) in a heating mantle filled with sand (
Note 9). Once the solid is fully dissolved (3 h), heating is ceased and the Erlenmeyer flask is removed from the heating mantle and allowed to cool at ambient temperature (23 °C) for 1 h. The Erlenmeyer flask is then transferred to an ice bath for an additional 3 h to drive crystallization. The crystalline solid is collected by vacuum filtration using a clamped 500 mL filter flask and a 10.5 cm diameter Büchner funnel lined with a 90 mm Whatman qualitative filter paper. The residual crystallized product is rinsed from the 2L flask with
chloroform (2 x 25 mL). The product is transferred to a tared 500 mL, single-necked, 24/40 round-bottomed flask, and the residual solvent is removed under vacuum (1.40 mmHg) for 12 h to afford compound
2 (38.1 g, 67% yield, 97.1% purity) as off-white plates (Figure 2) (Notes
10 and
11).
Figure 2. A small sample of recrystallized compound 2 after vacuum drying for 12 h
B.
5-Hydroxy-2-methyl-4H-pyran-4-one. (3). An oven-dried 1 L, 24/40 three-necked, round-bottomed flask is equipped with a 4-cm oval Teflon-coated stir bar. The flask is clamped into an aluminum block and the gaps between the flask and block are filled with sand. A thermometer with adaptor is fitted into the left neck (
Note 12), a 10-cm wide plastic powder funnel is placed in the middle neck, and a septum on the remaining neck (Figure3).
Figure 3. Reaction setup for step B
Compound
2 (38.1 g, 0.237 mol, 1 equiv) is added to the flask through the powder funnel, followed by de-ionized water (286 mL), and the resulting mixture is stirred under ambient atmosphere and temperature (23 °C) at 500 rpm.
Zinc powder (31.1 g, 0.476 mol, 2 equiv) (
Note 13) is slowly added to the opaque heterogeneous solution through the powder funnel over 30 min. The rate of
zinc powder addition is adjusted to ensure the internal temperature does not rise above 40 °C. After addition of the
zinc is complete, the reaction mixture becomes a light gray heterogeneous solution (Figure 4A). The powder funnel is removed and replaced by a 125 mL addition funnel which is then charge with 12 M
hydrochloric acid (60 mL, 0.71 mol, 3 equiv) (
Note 14). The addition funnel is left uncapped and the septum on the right neck is removed. The
HCl is added to the reaction dropwise over 30 min, during which time the internal temperature increases to 60 °C (Figure 4B). After complete addition of
hydrochloric acid, TLC analysis reveals the absence of starting material and the formation of a new spot (Figure 5A) (
Note 15).
Figure 4. A) After addition of zinc powder; B) During addition of hydrochloric acid
Figure 5. A) TLC analysis of compound 3 after addition of 12 M HCl; B) Hot filtration setup for step B
At this point the reaction mixture is heated to 63 °C and held at this temperature for 1h. During the heating process the solution takes on an amber color and all solids dissolve into the aqueous solution (
Note 16). Heating and stirring are then halted and the reaction flask is removed from the aluminum block. After 2 min of standing at 23 °C, the addition funnel is removed and the hot solution is filtered into a 1 L Erlenmeyer flask using a 10-cm diameter glass powder funnel and folded 24-cm Whatman qualitative filter paper (Figure 5B). After standing for 3 h under ambient conditions (23 °C), the flask containing the filtrate is cooled on an ice bath for an additional 3 h to drive crystallization (Figure 6A). The crystalline solid is collected by vacuum filtration using a 500 mL filter flask equipped with a 10.5 cm diameter Büchner funnel lined with a 90 mm Whatman qualitative filter paper. The crystalline solid is washed with chilled isopropyl alcohol (0 °C) (2 x 50 mL) (
Note 6). The product is transferred to a tared 50 mL single-necked, 14/20 round-bottomed flask, and the residual solvent is removed under vacuum (1.40 mmHg) for 12 h to obtain compound
3 (9.7 g, 32% yield, 97.0% purity) as a white solid (Notes
17 and
18) (Figure 6B).
Figure 6. A) Recrystallization of compound 3 from acidic water; B) Compound 3 after vacuum drying for 12h
2. Notes
1. Prior to performing each reaction, a thorough hazard analysis and risk assessment should be carried out with regard to each chemical substance and experimental operation on the scale planned and in the context of the laboratory where the procedures will be carried out. Guidelines for carrying out risk assessments and for analyzing the hazards associated with chemicals can be found in references such as Chapter 4 of "Prudent Practices in the Laboratory" (The National Academies Press, Washington, D.C., 2011; the full text can be accessed free of charge at
https://www.nap.edu/catalog/12654/prudent-practices-in-the-laboratory-handling-and-management-of-chemical. See also "Identifying and Evaluating Hazards in Research Laboratories" (American Chemical Society, 2015) which is available via the associated website "Hazard Assessment in Research Laboratories" at
https://www.acs.org/content/acs/en/about/governance/committees/chemicalsafety/hazard-assessment.html. In the case of this procedure, the risk assessment should include (but not necessarily be limited to) an evaluation of the potential hazards associated with, as well as the proper procedures for
Kojic acid,
thionyl chloride,
hexane,
chloroform,
zinc powder,
hydrochloric acid,
dichloromethane,
methyl trifluoromethane sulfonate, and
ethyl acetate.
2.
Kojic acid (99.5 %) was obtained from Chem-Impex International and used as received.
3. The submitters performed this reaction without a scrubber and allowed SO
2 and
HCl to vent into the fume hood. The checkers found it convenient to scrub the emitted
HCl gas by venting through a 6 M NaOH solution, which was cooled in an ice water bath (e.g., see step A and associated photographs in Caron, S.; Wei, L.
Org. Synth. 2013,
90, 174-181).
4.
Thionyl chloride (≥99%) was obtained from Sigma-Aldrich and used as received.
Thionyl chloride is highly toxic. As it serves as both reagent and solvent, it is used in excess. Care should be taken when disposing of excess
thionyl chloride on large scale. Consult with waste management and/or Environmental Health and Safety department to establish appropriate disposal procedures for your laboratory prior to experiment.
5. TLC analysis was performed on a small aliquot that was diluted with
dichloromethane (ca. 0.5 mL). The product (
2) has an R
f = 0.80 in
ethyl acetate (Figure 1B, KA =
Kojic acid, Co = Co-spot, R = Reaction). All TLC's were run with
ethyl acetate on TLC Silica gel 60 F-254 (2.5 x 4.75 cm glass plates) purchased from EMD Millipore Corporation.
6. Solvents were cooled in 500 mL squirt bottles to either 0 °C using an ice water bath or -78 °C with a dry ice/acetone bath.
7.
Hexanes (>99.9%) were obtained from Fisher Chemical and used as received.
8.
Chloroform (≥99.8%, stabilized with amylene) was obtained from Sigma-Aldrich and used as received.
9. The checkers found complete dissolution of the solid required 3 h at reflux, during which time the volume of
chloroform was maintained with additional
chloroform (ca.500 mL).
10. The identity of compound
2 was established with the following characterization data.
1H NMR
pdf (400 MHz, DMSO-
d6) δ: 4.65 (s, 2H), 6.56 (s, 1H), 8.12 (s, 1H), 9.29 (s, 1H);
13CNMR
pdf (101 MHz, DMSO-
d6) δ: 41.3, 113.3, 140.2, 146.1, 161.7, 173.8; HRMS (ESI+) calc. for C
6H
5ClNaO
3 [M+Na]
+ 182.9819, found 182.9819; IR (neat): 3187 (w), 3106 (w), 3065 (w), 1650 (m), 1609 (s), 1583 (m), 1452 (m), 1373 (m), 1208 (s), 1163 (m), 1112 (s), 951 (s), 882 (s), 850 (m), 765 (m), 739 (s), 627 (s) cm
-1; mp 162-163 °C (corrected) (submitters found: 166-167 °C); TLC: R
f = 0.67 in
ethyl acetate (submitters R
f = 0.80 in
ethyl acetate). The purity of the compound
2 was calculated by qNMR
pdf with a relaxation delay of 30 seconds using 67.0 mg of 1,3,5-trimethoxybenzene (purity 99%) and 30.1 mg of the compound
2.
11. A second run on half scale provided 22.0 g (78% yield) of compound
2. The purity was found to be 98.9% as calculated by qNMR with a relaxation delay of 30 seconds using 25.3 mg of 1,3,5-trimethoxybenzene (purity 99%) and 37.2 mg of the compound
2. The checkers noted that the yield for step A was typically 5-10% higher on half scale compared to full scale.
12. VWR General Purpose Blue Spirit Thermometer 300 mm (-20 to 110 °C).
13.
Zinc powder (99.9%, 100 mesh) was obtained from Alfa Aesar and used as received.
14.
Hydrochloric acid (2.5 L, 37% solution, 12 M) was obtained from Fisher Chemical and used as received.
15. The aqueous solution was spotted directly onto the TLC plate. The resulting UV-active spot had an R
f = 0.47 in
ethyl acetate. (Figure 5A) Cl = Compound
2, C = Co-spot, R = Reaction spot. All TLC's were performed with
ethyl acetate on TLC Silica gel 60 F-254 (2.5 x 4.75 cm glass plates) purchased from EMD Millipore Corporation.
16. The checkers noted in some instances that heating for longer than 1 h was required for complete dissolution of the solids.
17. The identity of compound
3 was established with the following characterization data.
1HNMR
pdf (400 MHz, DMSO-
d6) δ: 2.23 (d,
J = 0.6 Hz, 3H), 6.23 (d,
J = 0.6 Hz, 1H), 7.96 (s, 1H), 8.94 (s, 1H);
13CNMR
pdf (101 MHz, DMSO-
d6) δ: 19.1, 112.0, 139.4, 145.4, 165.3, 173.8; HRMS (ESI+) calc. for C
6H
7O
3 [M+H]
+ 127.0390, found 127.0390; IR (Neat): 3212 (s), 3045 (w), 1649 (m), 1607 (m), 1583 (m), 1435 (m), 1381 (m), 1362 (m), 1273 (w), 1218 (m), 1147 (m), 1049 (m), 913 (m), 882 (s), 834 (m), 767 (s), 689 (s), 591 (s) cm
-1; mp: 149-151 °C (corrected) (submitters found 152-153 °C). TLC: R
f = 0.47 in
ethyl acetate (submitters found TLC: R
f = 0.68 in
ethyl acetate). The purity of the compound
3 was calculated by qNMR
pdf with a relaxation delay of 30 seconds using 152.0 mg of 1,3,5-trimethoxybenzene (purity 99%) and 107.0 mg of the compound
3.
18. A second run on half scale provided 4.2 g (28% yield) of compound
3. The purity was found to be 98.4% as calculated by qNMR with a relaxation delay of 30 seconds using 20.3 mg of 1,3,5-trimethoxybenzene (purity 99%) and 15.5 mg of the compound
3.
19. The submitters reported that reaction C could be performed successfully with 10.0 g compound
3.
20.
Dichloromethane (Not Stabilized/HPLC, ≥99.9%) obtained from Fisher Chemical and was dried using a solvent purification system manufactured by SG Water U.S.A., LLC. The submitters used
Dichloromethane (>99.5%) obtained from VWR without additional drying or purification.
21. Methyl trifluoromethanesulfonate (97%) was obtained from Matrix Scientific and used as received. Methyl trifluoromethanesulfonate is a strong methylating agent;
Only handle Methyl trifluoromethanesulfonate in a well-ventilated fume hood.
22. Monitoring by TLC analysis was not possible due to extensive hydrolysis back to compound
3. However, monitoring the reaction over multiple runs by NMR (MeCN-
d3), the checkers noted that the reaction was always complete after 1 h of heating to reflux.
23. The rotary evaporator was located in a fume hood and with the heating bath was set to 31 °C. The pressure was carefully decreased to 200 mmHg.
24. The submitters found that adding
ethyl acetate (50 mL) to the oil caused crystalline solid to precipitate. The checkers found that the
ethyl acetate needed to be chilled in a dry ice/acetone bath to initiate precipitation, but the checkers could not achieve the desired yield for step C using this method.
25.
ethyl acetate (99.5%) was obtained from Fisher Chemical and used as received.
26. The submitters employed DMSO-
d6 4 as the NMR solvent; however, the checkers found that compound
4 invariably decomposes over time in DMSO-
d6. Although adequate spectra could be obtained with newly opened ampoules of 99.9% or 99.96% DMSO-
d6, qNMR analyses were irreproducible in this solvent. Thus, given the observed sensitivity of compound
4 to DMSO-
d6, the checkers determined the preferred NMR solvent to be MeCN-
d3. For the sake of completeness NMR data in both solvents are included here (
Note 27).
27. The identity of compound
4 was established with the following characterization data.
1H-NMR
pdf (400 MHz, DMSO-
d6) δ: 2.75 (s, 3H), 4.27 (s, 3H), 7.93 (s, 1H), 9.00 (s, 1H), 11.68 (br s, 1H);
13CNMR
pdf (101 MHz, DMSO-
d6) δ: 20.8, 59.9, 107.9, 120.7 (d,
J = 322 Hz), 143.4, 149.4, 170.2, 175.2;
1HNMR
pdf (400 MHz, MeCN-
d3) δ: 2.73 (s, 3H), 4.28 (s, 3H), 7.55 (s, 1H), 8.76 (s, 1H), 9.11 (s, 1H);
13CNMR
pdf (101 MHz, MeCN-
d3) δ: 21.5, 61.0, 108.8, 121.9 (d,
J = 320 Hz), 144.6, 150.1, 171.5, 177.5;
19F NMR
pdf (565 MHz, MeCN-
d3) δ: -77.69 ppm. HRMS (ESI+) calc. for C
7H
9O
3 [M-OTf]
++ 141.0546, found 141.0554; IR (Neat): 3096 (w), 1638 (m), 1556 (m), 1497 (m), 1467 (w), 1441 (w), 1364 (w), 1280 (m), 1253 (m), 1217 (s), 1163 (s), 1024 (s), 982 (s), 872 (m), 797 (m), 633 (s), 516 (m) cm
-1. Melting point: 85-86 °C (corrected) (Submitters found:50-51 °C). The purity of compound
4 was calculated by qNMR
pdf with a relaxation delay of 30 seconds using 16.6 mg of 1,3,5-trimethoxybenzene (purity 99%) and 28.2 mg of the compound
4.
28. A second run on half scale provided 1.69 g (74% yield) of compound
4. On half scale, a second recrystallization of the filtrate was needed in order to obtain this yield. The first crop provided 1.54 g compound
4; the purity of the first crop of crystals was found to be 97.2% as calculated by qNMR with a relaxation delay of 30 seconds using 23.1 mg of 1,3,5-trimethoxybenzene (purity 99%) and 33.1 mg of the compound
4. The second crop provided 0.15 compound
4; the purity of the second crop of crystals was found to be 99.0% as calculated by qNMR with a relaxation delay of 30 seconds using 25.6 mg of 1,3,5-trimethoxybenzene (purity 99%) and 19.6 mg of the compound
4. MeCN-
d3 was employed as the deuterated solvent in both cases.
3. Discussion
Our lab has found that one of the main reasons why
4 is so effective in intermolecular cycloadditions is that its dimer is not a major impediment to the [5+2] cycloaddition reaction,
5 as has often described with other oxidopyrylium ylides. This appears to be due to the reversibility of the dimerization process, which allows for regeneration of the active ylide. Adding to this value, the dimer can be readily generated purely through simple treatment of a solution of
4 in
dichloromethane to triethylamine, followed by an ammonium chloride wash (Scheme B).
6,7 This purified dimer is also effective in intermolecular cycloaddition reactions, and as such can provide a 'clean source' of oxidopyrylium ylide, free of conjugate acid or residual base that would otherwise accompany the formation of the ylide. The use of the dimer as the source of oxidopyrylium ylide has had numerous benefits, including optimizing a three-component oxidopyrylium cycloaddition,
7 suppressing Brønsted acid-mediated racemic background cycloadditions in order to increase enantioselectivities in asymmetric oxidopyrylium cycloadditions,
8 and enabling chromatography free α-‑hydroxytropolone syntheses (
Scheme 2).
9
Scheme 2. Synthesis of oxidopyrylium dimer from salt 4 and established uses thereof
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